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Packaging Solution for Ultra-Fine Ceramic Powder in the Ceramics Industry
Customer Pain Points
Ultra-fine ceramic powder has a particle size of 2–12 μm, making it highly prone to dust dispersion. Traditional packaging systems exhibited a dust emission rate exceeding 25%, with workshop dust concentration reaching 58 mg/m³, far exceeding the OSHA limit of 10 mg/m³.
This resulted in over 100 tons of raw material loss annually, significantly increasing production costs. Moreover, dust infiltration into transmission components caused severe equipment wear, reducing bearing lifespan by 50% and leading to annual maintenance costs exceeding RMB 300,000.
Dust Control & Technical Solution
The Henll fully enclosed packaging system was implemented with the following advanced features:
•Fully enclosed packaging chamber design, maintaining a stable negative pressure of -0.02 MPa to prevent dust escape
•Four-stage dust removal system, covering the entire process from feeding to exhaust treatment
Electrostatic dust collection specifically targets ultra-fine particles
Activated carbon adsorption effectively captures nano-scale dust
•Wear-resistant materials applied to all powder-contact parts, extending equipment lifespan
•Vibration-assisted dust cleaning system to prevent powder adhesion and buildup inside equipment
Results & Benefits
•Dust emission rate reduced to below 0.5%, with workshop dust concentration lowered to 2.3 mg/m³
•Raw material recovery rate improved by 24.5%, saving approximately RMB 800,000 annually
•Core equipment component lifespan extended by over 3 years, reducing annual maintenance costs to around RMB 80,000
•Significantly improved production continuity and operational stability
Related case
No. 57 Lijun Road, Shatou Street, Panyu District, Guangzhou City
+86 199 2587 2880
+86 135 3333 4006
henllsc@henll.com
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