100–1000 KG Fully Automatic Granule Big Bag Packaging System

Product Introduction

This fully automatic system integrates conveying, bag feeding, weighing, check weighing, vacuum sealing, and finished product output into one complete packaging line. Equipped with AI vision recognition, robotic bag handling, and hopper weighing, it ensures high accuracy, stable operation, and improved efficiency. It is suitable for a wide range of granule materials in industries such as chemical, new energy, food, pharmaceutical, and plastics.

Fully Automated Process Includes:
Automatic bag conveying, automatic bag loading, automatic filling, automatic check weighing, and automatic vacuum sealing.

Features

Stacked bag magazine for higher capacity and reduced footprint, AI vision for precise bag detection, robotic bag placement for stable operation, hopper weighing for accurate measurement, and fully automated operation to reduce labor and increase efficiency.

Problems Solved
Effectively addresses low efficiency, inaccurate bag positioning, and unstable manual operations. AI vision and robotics ensure precise and reliable handling, while the stacked bag design saves space. Combined with stable weighing and full automation, the system significantly improves productivity, reduces labor costs, and minimizes operational errors.

Applicable Materials

Suitable for various granule materials across chemical, new energy, food, pharmaceutical, and plastics industries.

Feeding Method

Vertical de-aeration screw / Horizontal twin screw / Electromagnetic vibration / Rotary valve

Typical Industries

New energy battery, fine chemical and advanced materials, pharmaceutical, food, powder & functional materials, mineral & inorganic materials, and energy & environmental protection industries.

Process Flow

1.Big bag input 
2.Camera recognition 
3.Robotic bag loading 
4.Automatic bag hanging 
5.Robotic positioning 
6.Automatic bag clamping 
7.Bag inflation 
8.Start filling 
9.Dust collection during filling 
10.Weighing completion and automatic transfer 
11.Automatic bag opening 
12.Roller conveyor to check weighing station 
13.Automatic weight verification with tolerance alarm 
14.Conveyor to automatic bag closing unit 
15.Double-layer tie sealing 
16.Automatic roller conveying 
17.Finished product output with coding 
18.Pallet input 
19.Product buffering / AGV connection 

Technical Specifications

•Filling Mode: 1 pallet / 1 bag 
•Bag Type: PE liner bags, PE woven bags 
•Capacity: ≥ 60 bags/hour 
•Filling Range: 400–1200 kg/bag 
•Bag Size (L×W×H): 700–950 × 700–950 × 900–1250 mm 
•Sealing Method: Double-layer tie sealing 
•Air Consumption: 546 L/min (≈33 m³/h) 
•Total Power: Approx. 23 kW 
•Total Weight: Approx. 36,000 kg