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100–1000 KG Fully Automatic Granule Packaging System

This is a fully automatic granule ton-bag packaging system, achieving complete automation of conveying, bag placement, weighing, re-weighing, vacuum sealing, and finished product output. The system is equipped with AI vision recognition, robotic bag placement, and hopper weighing, ensuring precise weight control, stable operation, and improved storage capacity and production efficiency. It is suitable for packaging various granular materials in chemical, new energy, food, pharmaceutical, and plastic industries.

Category:

Automated Complete Packaging Lines

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  • Product Introduction
  • Applicable Materials
  • Typical Industries
  • Process flow

    Product Introduction

    This is a fully automatic granule ton-bag packaging system, achieving complete automation of conveying, bag placement, weighing, re-weighing, vacuum sealing, and finished product output. The system is equipped with AI vision recognition, robotic bag placement, and hopper weighing, ensuring precise weight control, stable operation, and improved storage capacity and production efficiency. It is suitable for packaging various granular materials in chemical, new energy, food, pharmaceutical, and plastic industries.

    The fully automatic packaging system integrates:
    1.Automatic ton-bag conveying 
    2.Automatic bag placement 
    3.Automatic packaging 
    4.Automatic re-weighing 
    5.Automatic vacuum sealing 

     

    Product Features

    1.Bag magazine stacking increases capacity and reduces floor space 
    2.AI vision recognition for precise and rapid bag mouth detection 
    3.Robotic bag placement, reliable and stable 
    4.Hopper weighing ensures stable weight measurement 
    5.Fully automatic operation reduces labor and increases efficiency 

    Problems Solved
    •Improves bag placement efficiency and accuracy, reducing manual errors 
    •AI vision recognition and robotic bag placement enable precise, reliable operation 
    •Bag magazine stacking increases storage capacity while reducing occupied space 
    •Hopper weighing and fully automated operation improve weighing stability and overall production efficiency 
    •Reduces labor costs and operational errors 


    Applicable Materials

    Suitable for a wide range of granular materials, including chemical, new energy, food, pharmaceutical, and plastic industry granules.


    Commonly Used Industries:

    •New Energy Battery Industry 
    •Fine Chemicals & New Materials Industry 
    •Pharmaceutical Industry 
    •Food Industry 
    •Powder Materials & Functional Materials Industry 
    •Mineral & Inorganic Materials Industry 
    •Energy & Environmental Protection Industry 


    Process flow

    1.Ton-bag input 
    2.Camera recognition 
    3.Robotic bag placement 
    4.Automatic bag hanging 
    5.Robotic bag adjustment 
    6.Automatic bag clamping 
    7.Bag inflation/blowing 
    8.Start filling 
    9.Dust removal during filling 
    10.Filling complete; automatic transfer 
    11.Automatic bag opening 
    12.Roller conveyor to re-weighing station 
    13.Automatic weight reading; alert if out of tolerance 
    14.Roller conveyor to automatic bag closing machine 
    15.Double-layer strap sealing 
    16.Automatic roller conveyor transport 
    17.Finished product output with automatic coding 
    18.Pallet input 
    19.Finished product buffering / AGV integration 

     

    Technical Specifications

    Item

    Specification

    Filling Method

    1 pallet / 1 bag

    Bag Material

    PE film bag, PE woven bag

    Maximum Packaging Capacity

    ≥ 60 bags/hour

    Filling Weight

    400–1200 kg/bag

    Bag Dimensions (L×W×H)

    Length: 700–950 mm; Width: 700–950 mm; Height: 900–1250 mm

    Sealing Method

    Double-layer strap sealing

    Air Consumption

    546 L/min (≈33 m³/h)

    Total Power

    Approx. 23 kW

    Machine Weight

    Approx. 36,000 kg

     

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