In the chemical, building materials, new energy and other industries, the packaging of ton-level powders (such as cement, potassium sulfate, lithium iron phosphate) has long been restricted by efficiency issues. A chemical enterprise's original semi-automatic packaging line required 3-4 workers to cooperate in bagging, weighing and sealing, with a daily output of less than 500 bags. Labor costs accounted for 60% of the total packaging costs, and switching between different specifications took 1.5 hours, making it difficult to adapt to small-batch orders. Dust intrusion into equipment transmission components also caused 2 shutdowns for maintenance every day, with an effective operation rate of less than 60%, seriously affecting production capacity release. To solve this pain point, the full-process automatic design of the Automatic Ton Bag Powder Packaging Machine has become the key.
The Automatic Ton Bag Powder Packaging Machine breaks through efficiency bottlenecks through three major technological innovations. Firstly, full-process unmanned operation integrates mechanical claw automatic bagging, pneumatic clamping and positioning, ultrasonic automatic sealing, and intelligent palletizing linkage. Only 1 worker is needed to monitor the equipment, and the daily output is directly increased to 1,500 bags, tripling efficiency and saving over 400,000 yuan in annual labor costs. Secondly, the quick changeover design adopts a modular parameter storage system, presetting more than 20 common bag specifications, and the changeover only takes 40 minutes, adapting to multi-variety and small-batch production needs. Finally, intelligent operation and maintenance guarantee: equipped with a PLC fault self-diagnosis system, it real-time monitors the operation status of screws, sensors and dust removal modules, issues early warnings 1 hour in advance, reduces unplanned downtime by 80%, and increases the effective equipment operation rate to over 95%.